Maillon, a full history

Vertical caving terminology and methods > General hardware

Maillon ("may-on", or "may-o(n)" if you want perfect French, or "mallion" if you don't know how to read), maillon rapide (sometimes "quick link" in USA)

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A selection of very happy maillons.
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Less common maillon designs: a delta, a narrow pear-shape, and a twist. The narrow pear shape matches one of the earliest climbing carabiners, and allows two items (a rope and carabiner, for example) to fit in the bottom of the same maillon.
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Delta maillons can be pulled in three directions at once.
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When the hanger is perpendicular to the rock, using a twist maillon can help avoid a rope rub.
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A severely worn maillon that had been used in a cave for over 15 years. The notch was formed by it rubbing against the hanger. About 53% of the metal remains, and it could therefore be assumed to have 53% (1466 kg) of its original strength (2750 kg). However, this will depend on how much the rust has compromised it, and how much the hanger and shape of the notch concentrates the force on the affected area. The corners in the notch will definitely weaken it further. The maillon should absolutely be replaced.

Similar to a carabiner, but the gate is not hinged. Instead, it is screw threaded so you screw it slowly across the gap. Much stronger. Much smaller. Much lighter weight. Much slower and more annoying to use. Generally used for rigging. Often used for a D-ring. Some are delta/triangular, to allow three directional attachments, or to allow flat straps like slings to lie along one of the edges. Some twist 90° along the length of the maillon, in order to rotate the equipment they are attached to, which can also be used to push a rope further from the rock, to avoid rope rubs created by some types of hangers. The ratings of maillons vary widely depending on whether they are made of aluminium or steel, and how big they are. If they are going to be used for life critical purposes, such as for rigging, they should be PPE rated (European standard EN 12275), with a minimum breaking strength at or above 2.5 tonnes (actually given as a breaking strain of 25 kN), but especially strong versions may be rated as high as 22.5 tonnes, just in case you ever needed to play tug-of-war with a Chinook helicopter.

History

French blacksmith Firmin Desbiolles invented and made the first maillons in 1923, for the purpose of linking chains for farming. He applied for the patent in 1941. Around 1945, he assigned the patent to Francis Péguet, whose family business Péguet has made them ever since.

This history section only covers maillons. This article also has a detailed history of many of the other devices and techniques that are used for vertical caving.


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